Outsource Failure Analysis Services

Failure Analysis Services

Our flawless and top-rated Failure Analysis services assure full evaluation of systems, components, and projects that resulted in its failures

Are you looking for a proficient team to help you determine the failure analysis of your projects? Has the malfunctioning of a system or task resulted in major losses for your organization? Fret no more! Failure analysis needs to be looked into immediately when a project doesn't succeed or a task is unsuccessful despite giving it your all. We, at Flatworld Solutions, are here to assess, scrutinize and determine the cause of failure of all mechanical aspects. Our team is experts at analyzing systems to decipher what has been the root cause of failure and/ or breakdown. Our thorough assessment helps us discern what went wrong. A design based on failure analysis will help you take preventive measures to not deal with repetition/ recurrence of same/ similar problems as well as give you a better understanding of how you could improvise.

By evaluating the mechanical aspects of a system, modes of failure in machine design, construction, and or any component we can gain an in-depth knowledge of what caused it to breakdown. This could happen either in the manufacturing stage or the production stage and you can leave it up to our experts at Flatworld to understand the intricacies of what malfunctioned when. This will save a lot of funds, resources, time, labor as well as lives that could be at stake. Failure analysis is a challenging task that requires complete precision and assessment to validate the shortcomings of a project/ system or task that didn't succeed.

Failure Analysis Services We Offer

Over a decade and a half, Flatworld Solutions has been acclaimed as the premier failure analysis providing company not only India but also internationally. We serve an assorted range of sectors that include construction, transportation, industrial, etc. Be it failure analysis of internal combustion engine valves, characterization, and failure analysis of plastics or failure analysis in mechanical engineering we have you covered. Mentioned below are some of the services that we can be approached for -

  1. Failure Analysis Tests

    Failure Analysis Tests

    We assess different products by conducting tests based on which we derive the root cause of failure analysis. These tests are of two types: non-destructive tests, in which the product remains intact/ is not destroyed; and destructive tests in which the product is taken apart for examining and/ or gauging an understanding its role in the destruction.

  2. Conducting Preliminary Investigations

    Conducting Preliminary Investigations

    We immerse ourselves to check the primary reason for failure. Based on these preliminary investigations we can deduce the secondary reasons for failure. We can be called o for our services for all common modes of failure analysis.

  3. Design Failure Mode and Effect Analysis

    Design Failure Mode and Effect Analysis

    Experts at Flatworld use FMEA criticality to predict the design failure mode analysis of major functional parts and their influence of those modes on a system or product. We also go into the in-depths of failure mode and criticality analysis which extends FMEA by including the critical analysis which gives us the probability of failure mode against the severity of their consequences. We evaluate a design's strength, durability, friction, and attrition thus predicting device failure analysis. This enables us to take action at a point that can salvage the. We undertake the following -

    • Analyze failure effect causes
    • Based on severity distinguish failure effects
    • Conduct & document maintainability analysis
    • Construct system block diagrams
    • Define the system and its ground rules
    • Determine critical items
    • Identify failure modes- piece part and/or functional
    • Identify means of failure detection, isolation, and compensation
    • Improvise designs
    • Input results in the design process
    • Make final improvisations
    • Perform criticality calculations
    • Rank failure mode criticality
  4. Fault Tree Analysis

    Fault Tree Analysis

    Our professionals are adept at the Fault Tree Analysis method used in safety and reliability engineering that enables us to understand system failure, determine event rates of an accident or functional incapability of a system. This is normally done for high- hazard industries such as nuclear and chemical plants, pharmaceutical, petrochemical industries, etc. FTA is also used in software engineering for debugging and overcoming bugs.

  5. Mechanical Failure Analysis

    Mechanical Failure Analysis

    Our failure analysis team analyzes machine design calculations and linear fracture mechanics of metal structures like computer constructs of complex material, structures; advanced system analysis; nonlinear mechanics, etc. We also intricately evaluate mechanical failure workings such as thermal wear, corrosion, stress corrosion cracking, deflection. buckling etc. Failure analysis of mechanical components analyze the loading history to determine the outcome and how, when, and what possibly caused the failure.

  6. Engineering Failure Analysis

    Engineering Failure Analysis

    Our team delves into the in-depth analysis of modes of failure in engineering materials /components that go into building a large unit or into construction. It is important to understand what caused its failure and how it can be rectified to not cause the same damage that it did yet again. Failure analysis of engineering materials is extremely vital for construction purposes. We assess and evaluate details that could result in metal failure analysis, bolt failure analysis, shaft failure analysis, weld failure analysis, etc. Any design based on failure analysis especially metal fracture analysis accounts of sturdier and more stable structures in the future.

  7. Physical Failure Analysis

    Physical Failure Analysis

    Our professionals can be called on for their expertise in physical failure analysis. We collect failed components for evaluation and assessment using imaging and microscopy. It is a critical aspect of manufacturing and is done to develop new products or for improving existing products.

  8. Printed Circuit Board Analysis (PCBA)

    Printed Circuit Board Analysis (PCBA)

    Using cross-sectional examination we try and identify unknown materials and defected parts.

  9. Material Failure Analysis

    Material Failure Analysis

    Ever material component, its functionality as well as its role in equipment failure analysis is analyzed. These include -

    • Failure Analysis Of Composite Materials
    • Component Failure Analysis
    • Semiconductor Failure Analysis
    • Fatigue Failure Analysis
    • Metallurgical Failure Analysis
    • Fracture Surface Analysis
    • Failure analysis of heat-treated steel components
  10. Quality Checks

    Quality Checks

    Our team ensures that all the work is carried out in a manner that simplifies client dilemmas and provide them with the requisite help. We ensure that we get to the bottom of the problem concerning any system or design based on failure analysis.

  11. Online Tracking

    Online Tracking

    You will be provided with a link to our online tracking system where you can check the status of your failure design answers and rectifying actions implemented by us. If you have any issues during the entire process they are immediately verified and taken care of by our team.

Our Failure Analysis Process

We can be called on for the evaluation of different modes of failure analysis and prevention. We go about the failure analysis process in the following manner -

We set up a meeting with your team at a time of your convenience and gather all the necessary information on failure analysis that needs to be conducted
Our team explains and reviews the virtual model to resolve any faults or deterring factors that possibly impacted a project
We create drafts as per specifications given by you and provide the necessary additional inputs on construction and installation such as improvisation of the design, usage of raw materials, choice of equipment, etc.
You'll be given a presentation of what caused the failure, possible way it can be salvaged, and precautions that need to be taken that this doesn't occur in the future

Other Services You Can Benefit From

What Makes Flatworld A Leading Failure Analysis Company Worldwide?

Choosing our premier services for all failure analysis will additionally provide you with the following -

  • Cost-effective Services

    Availing our services gives you more than your money's worth with the provision of services more than you anticipated for the time and resources we invest in all our analyses.

  • Client Confidentiality and Security

    We strictly abide by our non-disclosure terms and conditions. All legal information supplied to and processed by us is completely confidential in our care.

  • Quality Control

    All findings undergo rigorous quality checks before we send it across to you. Our quality control team ensures that all information determined is correct.

  • State-of-art Technology

    We are equipped with the latest failure analysis equipment to evaluate and determine the cause of failure enabling us to predict and improvise to produce stable designs, systems, and/ or components.

  • Experienced Team

    All failure data analysis will be handled by our expert team who are trained to provide the best solutions to ensure that your project/ work is successful. Our professionals provide comprehensible and clear findings that will help you take the next step.

  • Error-free Services

    With our faultless services you are provided with complete assistance, by our failure analysis experts, required for you to overcome potential losses.

  • Remote Legal Assistance

    Irrespective of where you are based, with your permission, all your software can be remotely accessed by our certified team in real-time if need be.

  • Rapid Turnaround

    With our perfectly developed workflow and quick handling we are focused on providing you with all failure analysis at the earliest.

  • Customization

    You are at liberty to choose and customize our services as per your failure analysis requirements. We do not distinguish between clients based on the magnitude of the work we are handed over and strive to serve everyone to the best of our ability.

  • Personalized Assistance

    We provide you with a single point of contact that will be in-charge and will intimate you of all the happenings related to your failure analysis assessment work.

  • Precision in Data Archiving and Extraction

    We punctiliously store all documentation and reports which can then be accessed by you at a later date.

  • Post Failure Analysis

    We provide full support with any of your future issues.

  • High-priority Service

    We ensure that all tasks undertaken are delivered well within the deadline. We have a very high success rate of completing all our work in a timely and efficient manner.

  • All-round Support

    You can reach out to our executives online our services worldwide across all time zones. Our team can be contacted via chat, phone, e-mail, or across our social media platforms 24/7 throughout the year to set you up with on-site consults, for sending across free quotes, and for any sort of assistance/ information on failure prevention analysis.

Customer Success Stories

Case Study on Support Services for Product Design and Development

FWS Provided Support Services for Product Design & Development

A leading North American restaurant was looking for a partner who could provide them with support services for product design and development. Our team of expert mechanical engineers provided the required services within quick turnaround time.

Read more
Case Study on Engineering Product Design Support

Flatworld Solutions Provided Engineering Product Design Support for Australian Energy Solutions Provider

A Queensland-based energy solutions provider was looking for a partner who could provide them with quick and cost-effective product design support. Our team of mechanical engineers helped them with the design support in no time.

Read more

Outsource Failure Analysis Services to Flatworld Solutions


FWS has undertaken CAD project work for us for development in Florida. I must say I was surprised at the level of both competence and commitment that the team there delivered. The project was delivered on time and to a very higher level of both quality and satisfaction. I have every confidence in recommending FWS and intend to use their expertise again.

Procurement Company in New Zealand
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Outsource failure analysis services to Flatworld Solution for failure mode effect and criticality analysis. Our services will spare you the time, funds, and resources that'll go into hiring and training people exclusively for all failure analysis and design assessment. It will also save you the money that could otherwise need to be invested in expensive design failure analysis software. We provide with all progressive failure analysis within a stipulated timeframe. This will also give you the respite from focusing on other aspects of your business. Our high hold over this industry can be attributed to our high-quality services and loyalty towards our clients. We can be fully relied on in all of our dealings.

Look no further! Your wait ends here. Outsource to our failure analysis center for all complex evaluations and gain insights into failure trend analysis. You can reach out to us concerning any of your queries, doubts, and concerns at any given time. Our team can be approached for help on all future failure analysis preventive measures that will overcome tremendous losses as well as ensure that every task is a success.

Get in touch with Flatworld Solution today as we provide complete failure analysis. We are the largest failure analysis service provider and can be immediately contacted without any hesitations for any failure analysis testing. Choose us amongst all failure analyses providing services companies available online and be assured of successful solutions.

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Important Information: We are an offshore firm. All design calculations/permit drawings and submissions are required to comply with your country/region submission norms. Ensure that you have a Professional Engineer to advise and guide on these norms.

Important Note: For all CNC Services: You are required to provide accurate details of the shop floor, tool setup, machine availability and control systems. We base our calculations and drawings based on this input. We deal exclusively with(names of tools).

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Flatworld Solutions

116 Village Blvd, Suite 200, Princeton, NJ 08540


Aeon Towers, J.P. Laurel Avenue, Bajada, Davao 8000

KSS Building, Buhangin Road Cor Olive Street, Davao City 8000